The product passes from the inlet housing into the interior of the rotating cylinder, the cover of which provided with impressed pockets or so-called indents.
The grains that embed themselves in the indents, will be carried and after a certain distance, will fall out of the pockets into the trough and will be discharged by a screw conveyor. All grains which are larger than the indents, will remain inside the shell and be carried to the outlet where the shell empties into the outlet casing Depending on the required grading the incoming product will be sorted according to roundness or length.
Akyurek Technology manufactures machines in series production which enables them to guarantee short delivery periods. Before it is delivered, each machine has to pass several specific quality controls to ensure the highest quality standards and a long service life.
THE CYLINDER SHELL
The cylinder shell is the most important part of the separator. The quality of the separation and the quantity of the waste depend on the construction of the cylinder. For this reason we attach special importance to the quality and workmanship of its construction
ROUND POCKETS/TEAR SHAPED POCKETS PER CM2
Akyurek Technology is one of the few manufacturers of grain separation cylinders which fabricates its own cylinder segments. This makes us independent of suppliers and enables us to fulfil special customer requirements. We have minimized the distance between the individual pockets in order to achieve the highest possible number of grading pockets per cm 2. We can therefore provide a higher sorting output and better separation quality than our competitors. The staggered arrangement of our pockets increases the service life of the segments.
All separator types are provided with sealing between the trough and the cylinder shell. This prevents unwanted grains from getting into the trough and ensures even more precise grain separation.
No chain drives, belt drives or gearwheel drives are used in our grain separators, which guarantees considerably smoother running. It reduces maintenance costs and the risk of equipment failure. We use geared motors which we purchase from one of the largest gear manufacturers in the world. We are therefore in a position to react very fast.
The round, fully-closed housing of our separators is unique in the trade. Its design facilitates easy access to the cylinder segments. When the protective hood is opened the machine is stopped automatically by a safety switch.
CHECKING THE SEPARATION
Our separator is equipped with two particularly large inspection windows on the outlet side. This enables the operator to check the correct setting of the separator during operation, with no risk of accident. From the two openings below the windows samples can be taken at any time without physical hazard to the operator.
For operation in potentially explosive environments we offer geared motors approved for ATEX zones 021 and 022.
On request we supply adjustable inclination packages (0° -3°} or fixed inclination packages. This optimizes the separation results further.
For processing particularly abrasive products we can line the machine with an exchangeable wear-resistant covering.
On request we supply geared motors with mechanical or electronic speed control.
By splitting the grain flow we are able to achieve an outstanding max. output of 45 t/h with our separator type TRl-0020-300X63.
AUTOMATIC TROUGH ADJUSTMENT
On request the trough regulation system can be provided with adjusting motors.